Modernizing a Monolithic On-Prem MES to Cloud Edge IoT, Increasing Plant OEE by 22%
The Architectural Challenge
Vanguard's CNC milling plants relied on a 15-year-old on-premise Windows desktop MES. Unplanned spindle failures halted production lines for days, while quality defect inspection was performed manually with high error rates.
The Engineered Solution
We deployed an industrial edge IoT platform with high-speed camera inspection powered by computer vision. Vibration and thermal sensor telemetry are fed into predictive maintenance models that alert technicians 48 hours before component failure.
Technologies Deployed
“Our factories went from flying blind to predicting equipment breakdowns before they happen. Our plant managers cannot imagine operating without this system.”
David Sterling
Head of Manufacturing Engineering, Vanguard Precision
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